Introduction to Modular Clean Rooms

Modular clean rooms have transformed the controlled environment sector in Indonesia. As leading providers, we understand the growing demands of the pharmaceutical, semiconductor, food processing, and healthcare industries for clean, compliant, and flexible clean room solutions.

What Are Modular Clean Rooms?

Modular clean rooms are pre-engineered, prefabricated clean environments assembled on-site to meet specific contamination control standards. They consist of:

• Modular panels for walls and ceilings
• HEPA or ULPA filtration units
• Lighting, HVAC, and monitoring systems
• Integrated pass boxes, air showers, and doors

These rooms are engineered to achieve ISO classes ranging from ISO Class 8 to ISO Class 3, ensuring optimal contamination control.

Key Benefits of Modular Clean Rooms in Indonesia

1. Rapid Installation and Commissioning

Unlike traditional built-in clean rooms that take months to construct, modular clean rooms can be installed within weeks. The modular panels and ceiling systems are prefabricated, requiring minimal on-site fabrication. This significantly reduces project lead times for pharmaceutical plants, hospitals, and electronics manufacturers in Indonesia.

2. Cost Efficiency

The cost advantage of modular clean rooms is substantial. The reduction in civil works, foundation preparation, and installation time leads to overall project savings. Furthermore, modular rooms can be disassembled and relocated, protecting capital investment for future facility expansions or layout modifications.

3. Flexibility and Scalability

Modular clean rooms are designed to be highly flexible. Whether expanding a Class 1000 clean room into a Class 100 environment or reconfiguring the layout for a new process line, these systems adapt without heavy reconstruction.

4. Compliance with International Standards

Reputable suppliers ensure compliance with ISO 14644-1, GMP, and FDA standards. This guarantees that the Indonesian pharmaceutical and semiconductor industries maintain global competitiveness and regulatory adherence.

Components of Modular Clean Rooms

Modular Panels

We provide sandwich panel systems with aluminium honeycomb, rockwool, or polyurethane (PU) cores. The outer surfaces are powder-coated or stainless steel, based on chemical resistance and cleaning protocol requirements.

Ceiling Systems

Our modular ceilings integrate:

• H14 HEPA filter housings
• Flush-mounted LED clean room lights
• Utility and grid systems for sprinklers and sensors

Flooring

Depending on client requirements, options include vinyl sheet flooring, epoxy coatings, or raised access floors for equipment-heavy clean rooms.

HVAC and Filtration

Modular clean rooms are equipped with dedicated Air Handling Units (AHUs) with variable frequency drives, prefilters, HEPA filters, and necessary ducting to maintain:

• Pressure differentials
• Temperature and humidity control
• Air change rates as per ISO classification

Doors, Windows, and Accessories

We install hermetically sealing doors, interlocking systems, view panels, pass boxes, dynamic pass-through chambers, air showers, and gowning areas, ensuring full GMP compliance.

Applications of Modular Clean Rooms in Indonesia

Pharmaceutical Manufacturing

Our modular clean rooms are integral to formulation areas, sterile filling zones, quality control labs, and packaging areas. They ensure microbial and particulate control for aseptic manufacturing and R&D operations.

Biotechnology and Life Sciences

For bioprocessing and cell culture labs, modular clean rooms provide Biosafety Level (BSL) compliant environments with integrated containment, decontamination systems, and bio-seal doors.

Electronics and Semiconductor Fabrication

In electronics manufacturing, especially for PCB assembly, semiconductor wafer fabrication, and microelectronics, modular clean rooms maintain ultra-clean conditions, protecting sensitive components from ESD and airborne contamination.

Food and Beverage Industries

We supply modular clean rooms to food processing units in Indonesia, ensuring hygiene standards, allergen control, and contamination-free packaging environments.

Healthcare and Hospitals

Modular clean rooms are increasingly used for operating theatres, CSSD areas, IVF labs, and compounding pharmacies to maintain sterility and infection control.

Standards and Certifications

Our clean rooms conform to:

• ISO 14644-1 Clean Room Standards
• cGMP guidelines
• WHO guidelines for pharmaceutical manufacturing
• FDA requirements
• Local BPOM (Badan Pengawas Obat dan Makanan) regulations

Each project includes validation protocols (IQ, OQ, PQ), air velocity testing, particle count testing, and HVAC balancing reports for handover and regulatory submissions.

Why Choose Us for Modular Clean Rooms in Indonesia

1. In-house Design and Engineering

We have a dedicated design and engineering team specialising in HVAC, clean room architecture, and process integration, ensuring that each modular clean room meets client-specific operational flows and compliance requirements.

2. Manufacturing Excellence

Our manufacturing facilities produce high-quality modular panels, aluminium coverings, ceiling grids, and clean room accessories under strict QA/QC protocols with ISO 9001:2015 certification.

3. Experienced Installation Teams

With years of experience in pharma, biotech, semiconductor, and food clean room installations, our trained technicians ensure precise installation and integration with existing utilities and BMS systems.

4. Validation Support

We provide complete validation and documentation support, including DQ, IQ, OQ, PQ, and HVAC validation to ensure seamless regulatory approvals from Indonesian and international authorities.

Conclusion

Modular clean rooms are the future of controlled environments in Indonesia. Their rapid installation, compliance, flexibility, and cost-effectiveness make them ideal for dynamic industries aiming to enhance operational efficiency and meet stringent regulatory standards.

For pharmaceutical plants, hospitals, semiconductor facilities, or food processing units in Indonesia, adopting modular clean rooms is a strategic investment towards operational excellence and global competitiveness.